Danger gazebo project halted

The platform was all ready and my only goal was to finish the roof over the weekend. We got a ladder tied into the center so that I could manipulate the center ring and bolt the wedges to the ring. It took us over two hours to get the first piece bolted in place. We had to keep jockeying the platform up, forward and back. Nothing seemed to be working so we started to lift the platform even higher, then higher. I had forgotten what it was like to stand on a ladder for hours at a time. You are constantly trying to balance yourself. Well maybe not a normal ladder but one suspended on a shaky platform anchored at the bottom and top so the ladder doesn’t fall off or lean backwards is a little different. On a side note the hydraulics have a very slight leak that is letting the forks drop a couple of inches over 15 minutes. This doesn’t seem like a bunch but when you are trying to line up four 1/4” bolt holes that is a lot of movement. It’s also very hard to move the bucket 1/4”!

So instead of moving the tractor bucket all of the time I started using a three foot span of 2×4 as a lever to move the ring enough to get the holes lined up. Then I started adding shims to hold it into its new spot. This went on for six hours and I only managed to get four panels totally bolted in place and three more up onto the ring. My legs and arms were cramping and the metal pieces were starting to get hot in the sun. It was time to call it a day. We cut four 2×4 and put them under the tractor forks so the platform could not sink overnight.

Today was the day, there are 24 roof wedges and we only had four bolted in and three more up so almost 25%. But we now knew what we were doing and the rest should be easy. Not even. It was discovered that the far end of the ring is sagging a lot. I needed to lift the center ring up another ten inches. I ended up putting ten inches of shimming under the two far sides. Since we had managed to get seven panels up onto the center ring it is incredibly hard to move with all that weight on it. I had Mr Rainman crawl up a ladder on the outside of the gazebo to reach out with a tape measure we need 108” for a roof panel, we were at 94”. I was hollering at him to take it easy crawling up the side of the gazebo as it was causing the entire platform to shimmy and shake in the air. There was no way I was going to be able to shim another foot. Not without causing the platform and all that metal crushing down on me. It was officially not Steve safe. OSHA and I have pretty drastic differences when it comes to safety but I do have some standards. I do own two roof harnesses. But no way am I going to finish this project this way.

I need a crane and a scissor lift to get the roof on safely. Using those two pieces of equipment I think we can get it done in 16 hours. So a two day rental should be enough to get it done. Now I have to find a crane and scissor lift and get them delivered to the farm. We will use the crane to grab the center ring, lift up 10 inches and then tear down the entire platform. Once the platform is torn down we will be able to drive the tractor out of the center of the gazebo and drive in the scissor lift. This will mean the tractor will be trapped in the front yard until we are done. Not really a big deal as the tractor is currently stuck holding up the platform now.

Unfortunately, this is going to add to the total price of the gazebo. But that cannot be helped. Those six weeks doing nothing with a broken foot did not do my fitness level any good. Plus, I am just starting to be able to get back into some hard manual labor without petering out in a couple of hours. I do not want to fall or have something fall on me and take me out for months or a year. I will call a couple of rental agencies on Tuesday.

Stuck. Need more equipment

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