haying

Haying season is here

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As in all wise things one should probably look both ways before opening your mouth. I had finished putting together the baler, unfortunately, I missed a lower sprocket that drives the entire front end of the baler. It took an hour to extend the chain and fish it through the correct route. The route I had actually marked with arrows on the machine. Now we were ready to do until I tried to open the dump back and the hydraulic line blew a hole in it! It was the weekend so I had to wait until Tuesday to get the part built in Pendleton, it was Memorial Day weekend. I ordered the correct part first thing Tuesday morning from the Midwest and found a place in Pendleton that actually had metric fittings. Unfortunately, the new hose is bigger and it has a more robust end that means it’s more rigid. We had to put it on three times to find a way to feed it to the correct spot where it did not get pinched when the dump was raised and were it actually fit through the gaps. I had purchased a wrap to go around the outside. We had to remove that over a portion of the hose to get it to fit. We also had to stabilize it with some zip ties as it would not feed through the small opening the original tubing did. It works and it works like a champ! It sounds so much better and I only had to dig it out twice while making 300 bales (6 ton).

We have loaded 112 bales into the barn already, 100 bales went to Sarah and Gingerman for their horses. We have about another 150 bales that need to be picked up and put into the barn. We were pretty picky this year. The cheat grass is bad this year. So we only cut the good stuff. The Rejuvra is working, field one had some bare spots where no cheat grass grew this year. The orchard grass will slowly keep filling in. We are going to spray field 2, all around the machine shed and down by the school house with Rejuvra in the fall.

I think we are going to have to actually plow under the cheat grass. We could burn it but the risk is so high of it taking off that we will just turn it under, disc it then smooth it out.

I finished baling field two yesterday. I wanted to get started on cutting field 1 but I had no sooner gotten into the field when I hit a hidden piece of metal. This caused the blade to bind up as two teeth had popped off and lodged in place crooked to seize the blade in place. I had to go back to the shop, pull out the tooth bar and loosen up all of the clamps. I had the new teeth but the wrong size rivet. I was hoping that D & B carried the correct rivet as I knew that they had some over in fastener section. I found the rivets, they were longer than necessary but I was going to grind them down anyways so it didn’t matter. They had five different sizes of teeth for the mower and none of them will work, they are all too short. Luckily, I only needed the rivets.

I have never had to install teeth onto the bar before. I know you just pound out the rivet, set the new one, put it on a firm surface and bang on it with a big hammer, once flat then just grind it smooth on both sides. Sounds easy. We had an extra bar that got replaced last year so I went ahead and repaired them both. I had to use a 2.5” crescent wrench as a lever attached to a 22mm end wrench on bar guide nuts. They were incredibly stuck and would not come loose. I of course do not have a socket in metric bigger than 20mm. I managed to get the bar in place without cutting my fingers or gloves and it sounded great.

I managed to get once around the field before a different blade popped off and bound up the blade. I drove back, took it apart and was back in the field in under 45 minutes! Not bad, when you figure it takes me almost 8 minutes to drive out to the field. I managed to continue cutting all of field one until 2300. Half of the field is thin and the other half is very thick.

The mower has a guide on the end that is supposed to push the cut hay back into the middle but it was not working and my weld job lasted about ten minutes the first time. I struggled with it the entire time I was cutting field one. So this morning, Gingerman helped me out, I took it off, he welded the bolt in place from the other side and I straightened the piece out with a vice and 3# hammer. Then cut a support and bent it to fit. He welded the crack in the guide then welded the patch in place. He also welded the bolt hole smaller. I drilled the hole back out and put it all together again. It looks like it did originally and it appears that it will work accordingly. We just use any color of spray paint after any welding or repair job, it just so happens that there are a few cans of black out in the shop.

Mr Rainman should be able to get all of field one baled this week. A couple of the fields look good enough that we may be able to get a second cutting on them if we can get a little rain soon. Preferably after Thursday of this week.

Mechanic, I can sing sorta

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Well the correct final parts arrived for my Italian Abbriata baler. I needed a special welded sprocket to drive the pickup forks. I can mechanic, but I do not particularly like it. However, no one around here will work on something that they did not sell, let alone a piece of equipment that has one American dealership and is made in Italy. So I get to be the mechanic. I ended up replacing five gear sprockets, two chains, various bolts, nuts and pins. I have more spare parts but I have learned that the chain can only be tightened once before it is just time to replace it. I purchased a chain from them and it was twice as long as I needed so I already have the replacement chain. I got the baler put back together and greased, it is ready to roll, I think.

Next I put the sickle bar mower on the Kubota. Now this is the mower that I dropped on my foot last year and broke it. I was pretty gun shy around it and this caused me a few problems. I had to repair two items on the mower and one of them the fastest way to correct was to weld it. My weld did not look bad but it broke about an hour into the mower use. I did not have enough juice to penetrate as deep as I needed. I will need to do something else. For now I just tightened the bolt down as far as it will go and am careful. I greased all of the points on the sickle bar then oiled the blades. It worked! There was a lot of discussion on whether I should start cutting now or wait. I am leaving town next week for a week to go visit navy buddies I have not seen in decades.

I ended up cutting the orchard, upper part of field 2 and went and cut Mike’s field. He stopped by and said it was cleared of all hoses and obstacles so I did it also. I am not going to cut anything else yet as it is supposed to rain on Thursday. I am going to turn it tomorrow and hope to be baling by Tuesday. I don’t have a conditioner so it takes longer for the grass to dry out.

We still have a horrible cheat grass problem in field 3. It is bad. We are going to work on killing the cheat grass down by Mother-in-law’s house. This other field will get added to the kill list.

Haying is progressing with a little help from my friends

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The big obstacle after breaking my foot was going to be getting the rest of the hay baled and then put up in the barn. The day after I broke my foot the baler broke, it is skipping a drive chain due to all the wear on the gears, the gears need replaced, adjusting the chain length and tension is no longer working. That same afternoon the John Deere tractor blew out seal and quit moving due to a malfunction in the front right steering mechanism. Turns out this is a common issue and a design defect that eventually rears its ugly head. The tractor is over ten years old and has been used hard, It has over 2000 hours on it. Due to it not being able to move they had to come out and pull off the assembly. This took about a week to fix but the cost went from $2000 to $4100. This is a lot cheaper than a new tractor but not pleasant. Especially, when you consider I had to order parts for the baler.

The baler is an Abbriata, made in Italy and really only one dealer carries parts in the United States. When I called to order parts the first time I learned that the company no longer sells this brand small round baler. Abbriata was sold recently and the prices jumped almost 50%. So my $13k baler is now $20k. This made it easy to order replacement parts. I got roller gears and chain ordered then the next day remembered that we forgot to order the small gears. I called back and got the same service representative and those got ordered, I now have $2k worth of spare parts coming for the baler. On the plus side, I will be able to sit in a chair and help direct the baler repair. I am getting used to working on it even if I don’t like it.

The Go Getter, Mr Rainman and the former Gimp, now called the Mermaid volunteered to help me bring in bales. (The Gimp made an argument for a name change. Normally, I don’t do name changes for the blog but she was compelling and she stated that a Gimp could not pickup hay and that currently I was the Gimp. It made sense in a convoluted way and she was correct as I was wearing the walking boot not her.) This made me the designated driver but since we were starting first thing in the morning and I could only use one foot to operate the gas and brake simultaneously the first trip was a little jerky jerky and I killed it about ten times before the engine warmed up and I did not have to keep my foot on the gas 100% of the time. We managed to pickup four loads (by we, I mean that the puppy, Milo, and I watched while everyone else did the hard work). It was a Friday so he had to come with me so the siding guy could use the boom without fear of driving over the puppy.

Luckily, the Gingerman offered to come down the next weekend and rake and bale the hay we had down. It took a solid day but he was able to bale around 150 square bales equivalent to 6 tons of grass hay.

Mr Rainman, the Go Getter and Mr Second Career came over during the week and picked up more bales in an attempt to get them out of the fields. Mr Second Career had borrowed the Kubota to mow down weeds and volunteered to help pickup hay. The Go Getter just feels sorry for me and volunteered to bale me out. They got most of the hay into the barn or lamb shed. The square bales are a lot heavier so they went into the lamb shed as they are easier to load and don’t get stacked as high.

The Gingerman tells me there are about 70 round bales in field one still to pickup. He thinks he can do it on Monday. Once that is done we will only have the orchard to mow and rake. I think we will just pick it up loose and feed the alpaca. The last bit down by the school house is about 25-35 bales only. But we have to have the round baler working and the small sickle bar mower working. Both spaces are very small and tight and need the small equipment to be able to fit. This won’t happen until after Fourth of July. I am unable to help with this issue.

Sidelined the hard way

Steve Hardin1 Comment

Fridays the puppy and I hang out, do some housework and then eventually go out and do some other things. The siding is still being installed so the puppy cannot be running around the yard with the overhead lift being used. So we worked on installing two more eye hooks on the green bean bin so we can tie up the bean pole evenly and keep the wind from bending it under the weight of the bean vines. We also had to go out and drill about 25 holes in the asparagus/strawberry bin. It was holding water again. The drain hole at the bottom is working but its slow and it cannot keep up. I have holes at all levels now so it should drain out just fine now.

The correct siding came on Thursday, the wrong kind had been delivered, so on Friday the base row needed to be set. It takes this special metal hanger that is installed first then the siding sits on it. The worker was having quite the time finding a way to run a level around the base as in some corners there was a 2” difference over 10’! He spent a lot of time getting it set in the correct spot. The first piece of horizontal siding went up on Friday. I was able to leave the puppy in the yard so I could go work on the sickle bar mower. It looks like they just need to get the horizontal siding on and then caulked and they will be done with the siding job.

There is a piece at the outer edge that pushes the outside edge back into the middle. It got bent so I wanted to take it off, beat on it with a hammer and decide if it needed anything else. I was working on it with the sickle bar in the upright position and it was slow going. I opted to lower the sickle bar to make it easier to work on. I undid the bar holding it upright then just dropped the bar. There is this chain mechanism that usually catches it. Upon later reflection that chain only engages when the three point hitch is elevated which it was not. I dropped that bar directly on top of my right foot. To say that I may have said a few choice words after a solid howl is an understatement. As soon as I could catch my breath I went on a verbal rampage against the sickle bar. It took about 15 minutes before I could move or feel my toes. Once I could move my toes I was pretty sure I had broken my foot, the pain and swelling were getting localized.

I had called Annmarie, she was still at work, to come get me. I considered driving but it was my right foot and I could not walk. My car is a standard and I was certain I could not drive with my right foot. I made such a raucous that the siding guy hollered out and asked if I needed any help. I yelled back that I had just broken my foot but was fine. He went back to siding. I ended up in the ER, I broke a metatarsal in my right foot. I am on crutches, wearing a boot and am 100% non-weight bearing for the next eight weeks! This totally sucks! Luckily, Mr Rainman is chugging away at the hay. He has another 300 bales done and two more fields cut. There is hope that he can be done with haying by the end of the week. Once the haying is done then the gazebo is the next project. I have a new throttle cable coming for the compactor and once that is installed we can prep the pad for the gazebo.

This is really going to slow down my summer. The hardest part of the whole thing is just sitting around. I hate it already and its only been two days!

The dreaded hay pickup

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Every year I am confronted with the same problem. They hay, once baled needs to get into the barn. The bales are light but plentiful so they do not lend themselves to mechanical pickup. Therefore, it must be done manually. Ideally, you would have a driver, a stacker on the flatbed and two people walking along and dumping bales on the flatbed. I never have this many people. I have done it alone, with two people, three people and four. Four is my favorite but three is what I shoot for most years. The Progeny and Gingerman agreed to help me on Saturday. We have an “atmospheric river“ coming on Sunday so I wanted to pickup as much baled hay as possible and get it into the barn before then. Meathead was driving and Gingerman and I would load and stack, once at the barn she would count and we would unload and stack in the barn.

We ended up pulling five loads of hay out of the fields. The last load has about 65 bales on it and we just parked it in the machine shed. We are going to save that for Mr Rainman to unload as he was otherwise occupied this weekend and we did not want him to miss out on the fun. We ended up with aching bodies and torn blisters. I had three torn blisters between my fingers from the hay hooks. I just worked the Gingerman into the ground. He stated that his normal physical conditioning the last several years has been bringing a cheeseburger to his mouth. He was still able to throw bales overhead so we could stack them.

We both alternated water and Gatorade but that evening I got a horrible cramp in my lower thigh. Usually, I drink some liquid IV to keep the cramps away. I ended up having to drink it before bedtime so I didn’t get woken up by a horrific cramp. I did not get a cramp in the middle of the night.

On our last trip back to the house we heard coyotes and spotted a den across the field. There are a few holes in the rock bluff that occasionally the coyotes use for dens. We did not have a den last year when we lost all the sheep. We came back with two rifles and the Gingerman ended up killing three coyotes, I got none! Wife says I may need to start practicing. I will have to get the reloader up and running before I can do that. There are still two coyotes left. Gingerman also shot a raccoon the night before down at the Mother-in-law’s house. So for 2024 Farm 4, Predators 0.

We got all of the hay bales picked up that I wanted to from the field. We left about 60 bales but they are filled with about half cheatgrass. We will pick those up and toss onto the burn pile if I cannot give them away. I don’t want the cheat grass seed to sit out in the field.

I went out Sunday morning and raked all the loose hay towards the outer edge of the field. The animals can eat at the piles later and the piles will keep the cheat grass at bay. The cheat grass is on the outer edges of the field. I wanted to clear the field as we are supposed to get 1/4-1/2” of rain Sunday-Monday. I am hopeful that the grass will take off and I may be able to get a second cutting. Who knows, we will cut again on Wednesday or Thursday morning. I would like to do it on Wednesday. But the sickle bar mower is missing two teeth and now that I have the parts I will need to fix that this week. Haying is just keeping after it till its done, it never ends during the duration.