This week was the last day of my college evening welding class. I passed with a B, for which I had to work hard. I attended every class, got highest scores on the written tests and scored the lowest on most of the actual practical welds. What I did learn was this is a skill that needs to be practiced, a lot. I am not a natural and it would take me hours to learn some particular skill. I am now able to do it, which is a huge leap forward compared to where I was when I started the class. Now I need to figure out what type of equipment I need out on the farm. I really need to get a cutting torch operational and I need a stick welder. The major problem is I don’t have 220V wired anywhere on the farm. I can fix this in the old house but I don’t really want to weld around a wooden building. So I need to look at 120V welders, the good part is I don’t really need to weld through anything thicker than 3/8 of an inch. This will make it easy to cut back on the type of welder I need as I don’t need super high amperage. We also have a propane generator. I need to see how many KWh it puts out and if it has 220V capability. I don’t know as it is for emergencies and we have not had to use it. It would solve a lot of portability problems if it will put out enough juice to run a welder.
I ran out to look at the generator as I am curious now. It will do a 4000 W start and continuous 3250 W, but only does 120 V. The nice part is it has an RV plug so it will do 20 Amps. Further research has led to two SMAW (further use will be stick welding for the uninitiated) welders that run on 120 V. A Hobart Stickmate 160i stick welder for around $570 and a Century Inverter Arc 120 V stick welder for $260. The problem with the cheaper welders is you only can weld about 3 minutes out of 10 minutes and only go up to 90 amps so you must weld thinner material. Since I am already slower than the average welder the down time requirements are not going to hurt me. For you purists out there depending on how the weld was set up and as long as I did a good root weld I could layer in the rest of the welds and still weld thicker material. Luckily for me, I don’t have really anything thicker than 3/8 of an inch to weld and most of those are repairs. I really need a little cart I can put the generator on, propane tank and welder all in one place and have it ready to go. Maybe I need a bigger generator? I probably do not need a bigger generator as I am not a full time farmer working on great big piece of equipment. I am trying to keep our costs realistic and not go all out and buy the most expensive thing. I am also going to do more Oxyacetylene welding, its slow but it doesn’t need any power at all, hard to beat that advantage for some things. I told Annmarie my end goal was to be able to build a 10 foot diameter igloo out of old used horse shoes of all various sizes, old nails, rust and bent shoes included. I have not convinced her that it would be a work of art and not an eye sore yet. I need a few thousand more horse shoes. I only have a few hundred now. I am willing to pay $0.05/horseshoe or $50/1000 shoes, which is way better than the scrap yard. I have not given up the dream yet.
This morning she talked to me about marking the babies and mother sheep when we start lambing. We tried a crayon marker a few years ago and did not have very good luck. Instead of using paint irons where you have to use multiple irons her family uses a L shaped iron and marker paint. She drew it all out on a old envelope to teach me. You create a grid of 9 numbers and use the L iron to create the sides of the grid around the number you want. 
I have copied in the four examples she showed me. The I threw me as it is not on the grid she made for me until I said it wasn’t there and she said it equals 0. It made sense when she told me what it was. You just have to have the orientation to the lamb correct and you can match the mothers and babies for the first month at least. She said I needed to just weld the marking rod. I figured out today how to make it without welding anything. I just need to get a piece of 1/4″ square stock 24″ long so I can make it. I will make a wooden handle so it won’t be so cold to handle. 
We are very short on rainfall, less than 1/10″ last month. We need some moisture in any form. It can rain for all I care as long as it doesn’t warm up too much and fool the trees.
I decided that I had better keep working on my winterize list since it is still not really winter and went out and worked on replacing the beam in the machine shop that I knocked out with the old tractor hay lift. My replacement beam was 6×8, I really only needed a 4×6 beam. I trimmed off 2 inches off of one end and cut the ceiling slant and managed to lift one side then lever the other in using my shoulder and legs to get it in the right spot. I then had to figure out how to scoot it 7 inches onto the ledge I just barely managed to get it onto. I went to shop and got a wood clamp and inched it over an inch at a time from the other end by clamping it to the cross beam. It took about a 30 minutes to get the beam in place. I used these awesome 10″ lags to hold it in place drilling from the top of the beam into the sill. I tried to replace the 2×6 beam next to it but again I had a 2×8 beam and could not get it to fit, I will need to get the 2×6.
We had this plan to install a mailbox on the edge of the corral so we can drop off payments to the mobile slaughter or farrier or anyone else coming out to our house that needs paid while we are gone. I have four old plain mailboxes now but Annmarie wanted something fancier so we found the one below on Etsy. It is a lot nicer than anything we had laying around. I mounted it today so we can now slip in an envelope with a check and not have to worry about the wind or weather.
The next thing she wants me to do is build a drop off box by our front gate so that our packages can be placed in there instead of our front porch or just by the gate. The dogs have gotten into their chews that come through the mail and we have had some packages get wet. I need it to be fairly large 3×4 feet wide by 2 feet tall. I would like the lid to come up but want to put in a counterweight system so the lid opens easily. This is going to take some planning but I would like to get it done next year. I will have Annmarie make me cut out fancy wood letters I can put on it so the delivery people know to utilize it.
I went out and worked on the shelves some more. I faced the sanded down oak plywood sheets with an oak 1/4″ edging. I smeared glue on the whole thing, pin nailed it then put clamps and wood shims to hold it all together. I will take the clamps off tomorrow and work on getting the pieces stained and clear coated after that. It is going to make the house stink but it needs to be done. It will take me a few more days to get the stain on and both sides of the shelves sealed up. I want to be able to just wash them down if needed. Pretty much anything is going to be more organized than it was before. I took out all the gun barrel clamps they had on the left side of the upper cabinet. I found several hats I thought I had lost when I cleaned out the cupboard. 
This is where the magic happens at our kitchen table. I type most of the blogs up right here, it is more convenient than going up to the computer. Once I finish the welding class a new kitchen table is on my agenda. I am going to weld it into two pieces that stack and the bottom piece will be on casters. I will then glue on a solid piece of granite to the top of that. I would like to have some wooden dividers built in also. I am still trying to decide how those are going to fit. I have to build and tear it apart in my mind at least a 100 times before I start a project. It cuts way down on the redos. 
Winter should be here soon, even though the grass is still green. I have moved on to inside projects. It’s after Thanksgiving so it is time to give up outside things. I did sneak in an hour this morning adding a new hook above the sheep doors so I could run a bungee cord over it and stiffen the doors in the middle. I need to get a picture of it now and everyone will understand why we spend $35/year on bungee cords. The cords hold our feeders up to the walls and each other also.
It took me another 2 hours to hang the door as no door, no matter how small is ever easy to hang. I had to remove the hinges twice and chisel them deeper into the wood. My tolerances were only 1/8″ and that was a little too tight. I thought I would just attach the latch part into the wall and I would be done! This is were you realize 5 hours into the job that you used the top part of the door and the latch is backward and you don’t want to change the swing side of the door. So now I will be buying a sliding latch to go on the front of the door to keep it closed. The best part of this is that I drilled a hole into the door casing 11 years ago when I was running new electrical wire. It was an accident and I have meant to fill it for years. I will now be using that hole as a receptacle for the new sliding lock I am putting on the half door! Maybe I was planning for this eventuality and did not even realize it myself.
Stewart Creek Somethings 