welding

Almost done with tractor counterweight

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The weight box project continues to be painful. I have flopped between the wire welder and the stick welder. The wire is great for the light duty sheet metal welding and the stick is great when doing heavy pieces of metal. I am just pulling scrap out of the machine shop that I have accumulated over the years at various auctions or yard sales. Plus I keep digging around in the scrap pile for various other pieces. Honestly, it doesn’t matter what the thing looks like when I am done it just needs to not fall apart from getting bounced around on the back of the tractor. The corner pieces are made out of 3/8” thick angle iron and the two cross pieces that need holes drilled in them for the 3 point attachments are 1/2” thick and 4” wide. I do not believe that those will be bending from a little bouncing around. The rest of it is just assorted pieces of scrap that I found laying around on the ground in my work area.

I do plan on hitting it with a wire wheel when I am all done so that I can spray some paint over the entire project. I had to switch out tractors to hold the weight up in the air while I am working on it. At one point the little tractor started to tip over onto its side! I had to grab a hold of the tractor side and hurry to the controls to let the front end down. If I had a counterweight on it there would have been no issues! So I switched over the forks to the bigger tractor and I can now lift this weight up to waist height without worrying that it will tip the tractor over on its side.

I am not sure that I have a metal drill bit that will go up to size 1”. I am going to have to dig around in the tools and see if there is something like that out there. I honestly don’t know between donated tools and auction tools I may have one.

I dug around today and fount 1/4” bit and was able to drill both sides of the counterweight. Then I went up to 1/2” bit and was only able to drill out one side and got about 2/3 through the other one. I had a 1” bit but it would not go through. I ordered some hardened bits in graduated sizes so I could get to the 7/8” hole I need for the three point lower pins. I had some brand new pins so I don’t have to reuse the abused and bent ones. Now I will just need to wait for them to arrive this next week.

I did work on my rifle holder supports for the tractor. I need something that can take the abuse of constantly getting beat around and vibrating all of the time. Commercial gun holders are just not built that way. I cut and bent some angle iron and then worked on trying to fill weld the parts were I bent the U shape into the angle iron.

The U shaped pieces would not just fill in with the stick welder. I was only able to get about 50% of the metal back together. But I tried to spread these U-shapes apart after I did get them welded and I was unable to do it. They are solid. I need to get some pipe insulation now to go over these supports and then I just have to mark and drill a hole and I can bolt them back onto the support bar I already have installed on the tractor. I do not believe these will break and I made the high so there is no cross piece necessary. I do not believe the gun will bounce out of the arms now because they are so deep.

Haying and yes it’s October

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Well I finally took another staycation and my list that I put together is probably about three weeks worth of work and I only have one week. On top of that I am still haying! It is a little late to be haying in our area but it was raining last month and I was busy. I have had to turn it twice already and I think I will need to turn it two more times for it to get dry. When the temperature is only getting up to 65F it takes a lot longer to dry out.

I am cutting the Naked Gardener’s fields and I had to take a couple of hours today and work on the access point to the lower field. There is a rock bluff that kept getting more exposed and I just about could not get down with the tractor. I took the land plane over and spent a couple of hours adding a bunch of dirt in the hopes to even out the area. It turned out pretty good. I need it to not wash out now due to rain. Since we don’t get much rain in this area anyways my chances are pretty good. It is even enough now I think I will be able to pull a trailer down to load up hay. I just need it to not rain until Thursday. I will be done haying on Tuesday but Mr Golfpro is coming out on Wednesday so we can work on the garden and get the berries cut and the sunchokes harvested.

I wanted to get a picture of the weight box before I started to do anything with it. It needs a new frame welded to it so the 3-point hitch parts quit bending and tearing away. I noticed that the sheet metal was only tack welded in places so I use the wire feed welder to weld all of the sheet metal joints first. Once that was done I cut my four corners and tried to weld one corner on with the wire welder. I need more rod and need to use the rod welder for this step. I had to ask the son-in-law, Gingerman, for some help and I am glad I did. I thought I was going to have to remove the wire welder hook up, nope, turns out you just have to plug in the rod welder and ground into the appropriate spots and the wire feeder welder portion can stay attached! I would have spent 30 minutes swearing and removing the wire feed portion. The Gingerman was looking at me sideways when I asked for help converting it. I don’t think he realized I had never done it before and prior to taking the welding class at the local college a few years ago I had never welded. I can do a lot of things but that is a fairly new endeavor. I don’t really want to say skill as I am not very skillful but stuff does stick together when I weld it!

I made my death pepper this weekend. I ground up the hot peppers that have been drying on the breeze porch for the last year and grind them into a dust. This is always painful. This year I did take a damp tea towel and place it over the grinder. This worked great until I had to check on the spicy concoction. It had two or three types of hot peppers and I managed to not puke. It was so hot I had a couple of nasty coughing jags from inhaling it. Annmarie left early for her trip after coming into the kitchen. She did not want to be in the house. Every time I do this she reminds me I should actually wear a protective mask. I think about it, but my sinuses were really clear after I was done!

Granary repair closing in

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I should really break this up into a couple of blog entries but I did a little bit of everything over the weekend so I am just going to lump the whole weekend into one big blog. Let’s start off with the great news, the wheat has been harvested and it did very well for this place, it came out to 47.65 bu/acre, anything over 45 bu/acre is very good for this soil. This is even more amazing considering how little rain we had to finish off the growing season. They disced a fire break around the entire outside of the field so that worry is gone.

My outside plant is now on a drip line so it is loving having all the water it can drink. It is blooming for the first time ever! Our deck plants have water also but we got it to them a little late so one planter has died and the other is struggling. Our system is working, so we are going to add two more hanging spots so we can have flowers across the front deck next year.

I was cooking breakfast yesterday and saw a black cow out the back window. I asked Annmarie to go out and let our cow back in. I thought that one of our cows had gotten out and wanted back in. I saw Annmarie go out to the ram pasture and open the double gates. This was the go signal for all the sheep in the barn lot. They ran Pell Mel for the open gate. Annmarie blocked the gate and told the sheep to stay but when she moved the sheep bum rushed the gate and ran out onto the back hillside and then down to the orchard. All the cows ran out onto the back hillside. Annmarie came running inside for help and I made it to the lower hillside gate before the cows got down below. We tried to push them down but then we realized it was not our cow! Instead we just left the gate open. There is not really any food on the hillside we knew they would come down eventually.

I posted a photo of the brand to Facebook and we eventually had someone call us today and say they thought it was their cow as they are now running cows on the Broken Spur land. They came up today and we walked up and pushed the cows back to the corral. Their cow sorted right off and the cows loaded right up. Chance got to go out with us and work the cows. I am sure he thought it was a little weird when I started hollering at her to go “left” to circle around the cows and she did! She does know her left from her right when she wants to pay attention. We get someone’s cow about every two years, they wander onto the property.

My goal for the weekend was to get the granary bottom welded and together. Since I am a fairly inept welder and am now learning to wire weld instead of stick weld I have been having some problems. Mostly I have not figured out how to fill in with wire when I have air gaps between the metal. I am also having a hard time adjusting the wire feed speed to match my use and hand movement. I started at 180 speed and ended up at 250. I was having some pushing back going on at that speed so I probably need to be welding at 240-245. Using the higher speed I was able to keep a continuous bead going. I did figure out how to fill in but it was not very pretty, but I got it done!. I welded the wire to the copper center thingy on Saturday. I watched a video that said there was a tool you could use to clean out the hole so the wire would thread easily. I do not own such a tool but there were three extra tips with the welder so I swapped out a tip. I kept a longer wire by speeding it up so I was not welding so close to the tip.

Saturday after the cow debacle I decided to go pick blackberries. We are not going to get hardly any fruit this year so I will need to fill the freezer with blackberries. I figure I will need to pick about 30 gallons. I spent three hours picking and managed to pick three gallons. Annmarie got them all packaged up for her breakfast smoothies. I will need to pick some and package them in 6 cup increments, we use those for pies! The wild blackberries make the best pies, especially if you keep the sugar to a minimum.

I spent three more hours on the grain bin today and got the entire bottom welded on! I just have to drill the holes for the grain gate and get it installed. I am going to put a foam seal on the lid so it doesn’t leak water but it should not. I will need to install three bolts to block off three holes in the side. I am going to just install the bolts and washers instead of fighting with welding something over them. Basically, I am going to take the easy way out! Once I get that done I will need to make an elevated wooden stand about 16 inches off the ground to place the granary on and it will be in service.

I was going to make another grain bin but the sheet metal alone was going to cost me $660. I was able to purchase a 28’ tall grain bin for $750 this weekend on Facebook Marketplace. I have already leveled a spot and filled it with six inches of gravel. We will need to get our large grain elevator functional. I would like to get it running off of the tractor’s pto instead of the old gas engine that is on it. I think I saw an old fill trough somewhere on the farm but I cannot remember where. It slides under the feed opening of the auger so the grain stays clean.

We purchased some cow feed and I was able to get it unloaded and moved into the machine shed with Clementine. This doesn’t sound very exciting but the lift capacity on the tractor is only 1100# and the pallet weighed 2000#. The guy dropping it off stood on the back of the tractor when the back wheels came off the ground as I was trying to slide it out of his horse trailer. It was all the weight I needed to get the feed out of the trailer. I was then able to drag it backwards with only the front tires touching the ground. You have to steer backwards when the front tires are the only thing touching the ground! Once I had it lined up with the machine shed I was able to just push it into place! I was sure I was going to have to break it up and move those 50# bags by hand. Where there is a will there is a way!

Granary repair

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I was given an old granary this year. It was from a very old combine and had been converted to hold grain for chickens. It had not been used in a very long time and the entire bottom had rusted out. It still had the old pto motor for an auger on the front. It was trashed but it was still there. I have finally gotten around to repairing it. The problem is I have never really attempted a metal project this big before. My one quarter at BMCC with the welding class to learn stick welding did not cover this. Especially since the Gingerman changed the welder to a wire feed system. I have been trying to teach myself to wire weld. It is not quite the same as stick welding.

I have spent a couple weekends cutting out the bottom with a disc cutting wheel on my DeWalt 60v grinder. I have accepted that to work with metal I do actually need to wear some protective gear. I am wearing long pants, long sleeve shirt, leather gloves and eye goggles when I grind or cut anything. I switch out the goggles with a welding helmet and welding gloves when I use the welder. I get popped on the arm or face every once in a while but the important stuff is protected. I needed to buy some sheet metal and when I went to Packy’s the only type they carry is 14 g. I do not have a sheet metal brake. I needed to bend an angle into the sheet metal, both sides. I cut the piece then tried to bend it with a hammer and some clamps. No go. So I then tried to bend it over a piece of angle iron with one piece under and over the bend and beat on it with a heavy hammer. No go. So then I ground. Groove on the bend line and tried again. No go. I then proceeded to cut two inch grooves along the crease line about every six inches, so I cut out about 25% of the material along the bend. I then put it in place, welded one side down and then started to beat on it with a hammer, jump on it and used the forks on the tractor to bend it to my will!! I still ended up with 1/4” air gap in a few places that was painful to fill in with the wire welder. It would have gone faster if I had used the stick welder. But who wants to do the conversion again and then convert it back? I am too lazy for that much swapping around.

I was able to get the first half welded on and welded the gate holder in place. I marked the drill holes for the gate but I think they are wrong. One side looks good but the other looks like I let it slip while I was marking holes. I will just drill one hole. Put the gate on, mark and drill a second hole, insert bolt then I can get the other four in the correct spot. It will most likely be the very last thing I attach and I am going to bolt it on instead of weld it on. I bought a grain gate just for this purpose.

A full sheet of 14 g sheet metal cost roughly $110. So I think I can make it all with this one full sheet, if I piece the other side together. It will be close. I want a second granary, five feet on each side and five feet high. I have been looking to see if there is one out there available. The reason I want that size is I can fill it with the bucket of my tractor. If I get a real tall one I will have to use a grain auger. At this point I may have all the structural material in scrap and would only need maybe 2 pieces of angle iron for the lid and all of the sheet metal. Each side could be done with a full sheet of sheet metal, I would need one for the bottom and one for the top, six full sheets plus the grain door and it would cost $700 in materials, plus $100 in welding wire. I am thinking that this is the way to go to get a second one. An old water tank would be the bomb! I may keep looking, if I mounted the tank on a downhill angle I could just put the gate on the low side, a fill lid on the high side and I would be set!

My welds are improving as the project progresses. I have had to lower the voltage to minimize burn through and I have had to increase the speed of the wire. I had turned it down but had to adjust it faster on three separate occasions. I will need to move over a couple of railroad ties to set it on. Slow and steady progress. Eventually, I would like to have enough storage to be able to go get our wheat truck filled with 3-4 types of grain/peas and then store it on the farm. One wheat truck full would get us through the winter for the sheep and the year for the chickens.

New sprayer boom

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I keep working on getting the star thistle sprayed in the CRP. It had not been controlled for a decade so it made some inroads. The wind and heat has been dictating when I can spray so it has been hit and miss to get it done but I managed to get in a solid three days last week. I can usually get 3-4 tanks done before the wind or the heat picks up enough that I can no longer spray. There are a lot of old coyote dens out in the CRP! It makes driving around on the tractor surprising. You can get lulled into a back and forth rhythm then WHAM, you hit a huge hole and the front tire has fallen in. It takes four wheel drive and going backwards to get out.

The miniature bunnies are all along the fence line. They are living in every single rock crib. This little furry creature thought that if it just held still I would not see it. I guess in its mind it worked as I just snapped a picture and kept on driving. Nothing harassed it so it was successful. We have one down along the driveway also. Annmarie and I were just commenting that we never see babies and we only ever see one at a time yet they keep multiplying.

When I got down to the house I tried to back into the machine shed. Unfortunately, the boom on the left had flopped down and I ran it right into the upright wooden pillar. This caused a bend on the back rigid bar. It was bent too much, when I let the boom down it was pointed forward at a 45 degree angle, no good. In typical farmer fashion I figured I could just straighten it out by hooking it on the same post but pulling with the tractor to straighten it out. Surprisingly, this took quite a bit of effort on the tractor’s part and all it did was break the hokey fix I had done a couple of years ago in the middle. So now I had two issues.

The answer at this point is to just take it apart and rebuild it. But this means relying on my welding skills. They are improving, but that first weld two years ago was so bad I had to screw two holes into the patch and put screws in them. I am getting much better and that was one of my very first repairs. It also held for two years! I went to Irish Iron (Packy’s) and got some square tubing, a small piece of square tubing to go inside both pieces to hold them in alignment when I welded them. I also picked up some channel iron for the gun rack on the Kubota tractor. I was there so I figured I would just get it all.

I had to take it all apart, busted one of the bolts in the process and then had to cut the swing safety ends off. They need to be welded onto the new piece. Since I was having to rebuild the thing anyways I decided to do some improvements to its design. I have a boom and a wand attached but the valve to switch is under the tank currently and it is a standard yard hose Y splitter. So I purchased two valves to weld onto the top of the bar to switch between the wand and boom. I also moved the boom left/right valves to an upright direction so I now have four valves mounted on the spray bar. It was surprisingly not bad once I got the wire feed speed adjusted. I had to slow it down from the Gingerman’s settings. I cannot weld at 200, I did fine at 175 speed. I have no clue what the value for the setting is, I just know the bigger the number the faster the wire comes out.

I go it all welded together and broke the ancient handle off of one of the old valves. I tried to weld it on, it took two attempts before I realized the valve stem is bronze. I will have to eventually replace that valve but for now it will work fine. I have learned to just grab some color of spray paint and cover up the bare metal when I am done. It helps control the rust. I was putting all of the tubing on with hose clamps and of course on the very last clamp the standard screwdriver slipped and dug a gouge out of my thumb. It would not stop bleeding so I whipped out the little first aid kit I have on the tractor. The requisite blood sacrifice for a farm project was given.

The fires have already started to burn all around us. It is a little early for fire season but our lack of rain is starting to show. It does make for a fantastic sunset!