Danger gazebo project halted

The platform was all ready and my only goal was to finish the roof over the weekend. We got a ladder tied into the center so that I could manipulate the center ring and bolt the wedges to the ring. It took us over two hours to get the first piece bolted in place. We had to keep jockeying the platform up, forward and back. Nothing seemed to be working so we started to lift the platform even higher, then higher. I had forgotten what it was like to stand on a ladder for hours at a time. You are constantly trying to balance yourself. Well maybe not a normal ladder but one suspended on a shaky platform anchored at the bottom and top so the ladder doesn’t fall off or lean backwards is a little different. On a side note the hydraulics have a very slight leak that is letting the forks drop a couple of inches over 15 minutes. This doesn’t seem like a bunch but when you are trying to line up four 1/4” bolt holes that is a lot of movement. It’s also very hard to move the bucket 1/4”!

So instead of moving the tractor bucket all of the time I started using a three foot span of 2×4 as a lever to move the ring enough to get the holes lined up. Then I started adding shims to hold it into its new spot. This went on for six hours and I only managed to get four panels totally bolted in place and three more up onto the ring. My legs and arms were cramping and the metal pieces were starting to get hot in the sun. It was time to call it a day. We cut four 2×4 and put them under the tractor forks so the platform could not sink overnight.

Today was the day, there are 24 roof wedges and we only had four bolted in and three more up so almost 25%. But we now knew what we were doing and the rest should be easy. Not even. It was discovered that the far end of the ring is sagging a lot. I needed to lift the center ring up another ten inches. I ended up putting ten inches of shimming under the two far sides. Since we had managed to get seven panels up onto the center ring it is incredibly hard to move with all that weight on it. I had Mr Rainman crawl up a ladder on the outside of the gazebo to reach out with a tape measure we need 108” for a roof panel, we were at 94”. I was hollering at him to take it easy crawling up the side of the gazebo as it was causing the entire platform to shimmy and shake in the air. There was no way I was going to be able to shim another foot. Not without causing the platform and all that metal crushing down on me. It was officially not Steve safe. OSHA and I have pretty drastic differences when it comes to safety but I do have some standards. I do own two roof harnesses. But no way am I going to finish this project this way.

I need a crane and a scissor lift to get the roof on safely. Using those two pieces of equipment I think we can get it done in 16 hours. So a two day rental should be enough to get it done. Now I have to find a crane and scissor lift and get them delivered to the farm. We will use the crane to grab the center ring, lift up 10 inches and then tear down the entire platform. Once the platform is torn down we will be able to drive the tractor out of the center of the gazebo and drive in the scissor lift. This will mean the tractor will be trapped in the front yard until we are done. Not really a big deal as the tractor is currently stuck holding up the platform now.

Unfortunately, this is going to add to the total price of the gazebo. But that cannot be helped. Those six weeks doing nothing with a broken foot did not do my fitness level any good. Plus, I am just starting to be able to get back into some hard manual labor without petering out in a couple of hours. I do not want to fall or have something fall on me and take me out for months or a year. I will call a couple of rental agencies on Tuesday.

Stuck. Need more equipment

Gazebo ready for roof

Well it was time to make some progress on the gazebo. The final step in the assembly process is to get the roof up. Since the crane thing was not an option for me, I needed to use Plan C. I mounted the two ten foot posts on the front of the pallet forks on top of a pallet. I drilled a hole in one and attached a bolt with a hook thinking I could somehow attach it to the fork railing. Instead I ended up running a tie down through the upper slats and cranking it tight. I used a chain around the bottom of the post tied to the fork. I did not want the bottom to give out at all. I then drove over to the Gazebo opening and tried to get the posts through the opening. I could not tilt the platform enough to get the posts inside the Gazebo. So I had to tear down my post setup, toss the posts to the side and drive the tractor into the Gazebo. Once inside I mounted the two posts then proceeded to use the scraps of 2×4 from the house window trim to stabilize the posts and to build a top that is hollow. This is because we will need to put a ladder up through the middle to bolt the center roof pieces in place.

Once I had the platform built I went over to the pile of roof pieces and dug around and tried to figure out how to attach the roof to the outer wall. There is a weird small attachment piece that is bent on three angles. I could not figure out how it went onto the gazebo edge. Gingerman helped me roll the center piece over to the gazebo and then lift it up onto my fancy dancy platform. This would not have been possible to do alone it weighs too much. We took the pickup and trailer over and loaded up the roof pieces. Because I have the tractor with the pallet forks all tied up! I should have moved the roof pieces over with the tractor before building the platform.
I went inside for the day and was talking to Annmarie while she made homemade tomato paste. This is not super easy and not very much is obtained but it tastes great! We were talking and I told her I was unsure how the gazebo roof kept birds out of the tall peaked ridges between each piece. Then it dawned on me, the little weird triangle piece on the roof attachment is the part that goes up into the ridge! Now it will be super easy to get all the roof pieces installed.

Gingerman and I got an impact driver, drill and some large head treated wood anchors. The floor in the barn is coming up in a few places as the old screws have rusted off. It was perfect time to work inside as it rained for a whopping 15 minutes. The rain gauge did not even register the rain. Once we had the floor repaired we set up the sorting chute and unwrapped the old hay so the sheep can tear into it and create bedding. They will spread it out as they tear through it. We will need the chute to tag and band the lambs in a couple of weeks.

Cow hay now on the farm

It never fails, when I need to do anything with the hay it always rains. Labor Day was no different, just as I was finishing up transporting the last load to the farm it started to rain! This is great timing as it is going to sit out for a week until it can be loaded into the machine shed.

I have been trying to get last years big bale discards from a source all summer long. It was going to be discounted and I wanted enough that I was hoping to have it delivered. This did not work out at all. Annmarie has been “reminding” me all summer that the cows need hay for the winter and I am being a cheapskate. There is nothing wrong with being a cheapskate when possible but she was right it was getting late in the season to be buying hay. The real problem with buying hay is I only have a 7500# 16’ bumper pull trailer. So I can only fit four large bales at a time on it which causes problems when you want to pickup 60 bales of hay.

Normally, I purchase all of my hay from Bluview Farms. I always wait until September to purchase it. So I went with this option again as it fits the bill nicely. They are only four miles from where we live so I can take an entire day and just run back and forth with four large bales at a time. Unfortunately, they are selling their farm and moving which is going to cause me issues next year. I really need two semi truck loads delivered. The second problem is that I do not have a tractor large enough to unload the hay and restack it. I am not buying a third tractor to use once a year. The third problem is our old pickup may not be able to haul a large gooseneck trailer if I have to pickup the hay myself.

So that being said Mr Gingerman is coming over today to stack all of the large bales into the machine shed. I think we can get 50 bales, stacked four high in the hay storage area. I can toss a chain around them and pull them down with the little tractor. Once they are down my new Kubota 3301 can lift a bale about 4-6” off the ground and I can drive it anywhere on the property fairly easily. This is much better than pushing it along the ground which is only what the little John Deere 2520 can accomplish. Mind you, I have fed the cows large bales almost exclusively but I keep hoping to make it easier.

What does this mean? I need to find a source of hay that can deliver it by the semi load and unload and stack it into the machine shed or I need to purchase a larger pickup and trailer so that I can haul 10-14 bales at a time. Fortunately, I was able to pickup a F350 Diesel this week for a steal. Again, the Dodge 10 cylinder is a beast but it is starting to show its years and it has 180k miles on it. I just purchased tires for it at the beginning of summer but they are the same size as the new Ford so I will get them swapped out. The Dodge is rough on the exterior and rough on the interior, a true farm vehicle. Once I get the tires swapped I will be offering it up for sale, cheap!

I have the new truck, now I may need a new trailer, gooseneck. I do not want anything fancy. I want it very functional and capable of hauling a lot of weight. I can even rewire the lights and brakes if necessary. So if you know of anything “cheap” let me know I would appreciate it.

Gazebo moving along

The grain bin gazebo is starting to come together. I as usual did not watch any videos, ask anyone and spent 10 minutes looking at pictures on the internet as a precursor to building said gazebo. The guy I purchased the parts from told me it was the bottom 10 feet of a 20 foot grain bin, he gave me two tubs of bolts and nuts, four floor anchors, a pile of roof anchors, a door, the roof parts and central roof ring. Supposedly the only thing missing was the vent cap for the roof. This was promptly unloaded and ignored for two years.

Well, let me say that it is definitely the bottom half due to how heavy the pieces are. We did not get enough pieces to go to ten feet, only eight feet and if we put up a full ring for the roof then you would have hit your head every time you went in and out of the gazebo. We could have cut one of the upper panels but then I was afraid it would weaken the roof. The bottom line was after talking with the boss, wife, we opened up enough of the gazebo to have a full six pieces to go around the entire top and to get the gazebo sides over ten feet into the air. It’s actually about ten feet six inches high now at the walls with the roof I think it will be another 4-5 feet higher.

This morning I decided to do a little research on how to put the roof together. Yeah, I was better off not knowing. They used a crane, built the roof and then stood on the ground and proceeded to add a row of panels and lift up the entire grain bin as they built it. No ladders needed! The only drawback for me is that I don’t own a crane. Instead we used the trusty Kubota with the forks on it, a chain and some Vice-grips to hold the chain at the far end of the forks. This worked to get the third and fourth row in place. The fourth row was the worst. We ended up having to drill out three holes that we just could not get lined up, they were off by about 1/8” and the entire rest of the panel was already bolted together.

Mr Rainman came over Friday morning and we got the three panels up on the high back wall. It was a battle to get them bent into shape, another problem with not putting them back on in the exact order they were removed. I put up the last three rings myself with the Kubota being my trusty partner. At no point did I fall. I did tear my finger away from one of my fingernails enough to make it bleed and discovered a metal sliver in my finger this morning. The bolts had to be put on between the panel and the wooden support posts and this was an incredibly tight fit. Putting the posts 1/2” from the metal and then adding bolts meant some of the bolts are touching the posts. This is a good thing when I screwed in the lag bolt anchors.

The trusty Kubota is not going to be able to lift the center ring for the roof. It will only lift something about eight feet into the air. I am going to bolt two ten foot 6×6 posts to the upright frame of the forks resting each one on a fork. But first I am going to get a stout wooden pallet. This will let me put a diagonal support out to the front of the forks. I will then build a small open box with 45 degree supports at the top for the posts. This is where the roof ring will sit. I can then lift it up and get it centered with the tractor and then assemble the roof. I think this will work. No, I am confident this will work!

I just have to figure out how the roof support pieces go onto the sides…

Farm 3/ Predators 2

There tends to be an optimism that persists whenever you are talking about predator control. Maybe it’s hope, maybe it’s bragging rights but whatever it is it does happen. I have had to decrease the farm score this year as last night a raccoon killed two chickens. It was most likely the same raccoon I saw at 0200 when I took the puppy outside to potty. I was of course in a robe and slippers without any glasses on. No way it was a cat as it jumped out of the large wild rose bush and proceeded to run down the creek and under the fence and then down the creek. It was very noisy. I was ignoring it until Mr Rainman sent me pictures of two dead chickens today with a third one injured. If the stupid chickens would go inside the coop this would not happen.

So now I am going to have to go out, check on the chickens and then just stand around looking for frogs to see who can out wait whom. A classic game of prey vs predator.

Since the farm is ahead of the predators I decided I had better be proactive tonight and make sure all of the chickens went into the coop before the automatic chicken door closed. All of the chickens were inside and the only animal I spotted was the grey barn kitty down by the creek. I was standing by the coop looking into the back creek with my spotlight trying to find the noisy frog that I know was right in front of me when a damn raccoon jumped out of the bush next to the chicken coop. It was running over the overhead soon to be roof supports. I had my trusty suppressed 22 pistol and started flinging lead into the sky. I for sure hit it at least once if not twice. By the time I got around the coop and into the ram pasture it was running toward the barn. I am a firm believer in more lead matters, so I continued to fling it. I managed to get off nine rounds and had to search the barn. I was unable to find the raccoon in the barn. Annmarie thinks it is living over the tack room during the day.

Mr Rainman came out today and repaired the sickle mower for the Kubota tractor. Later he went out and finished cutting field one. I think there is about three acres left to process in that field. I really need to focus on repairing the u joints on the John Deere tractor tomorrow. I had to dig out some grass on the driveline on Sunday and the U joints are bad! I have all the parts to repair it but have not taken the time to actually do it.

We had to take a break today to unload the antiques we won at an auction. One of the local antique stores in Pendleton was having multiple clearance online auctions and today was pickup day. I had to make two trips with the pickup to get everything. Now I will need to wash and polish everything up. We are going to rearrange our living room and Annmarie’s office to fit the new furniture. We are actually going to get rid of three items and replace them with three new ones! I scrubbed the bronze book ends and small brass sculpture tonight. Plus, I managed to score some more old marbles!