welding

Staycation Day 3

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It’s that time of the year again where I take the much needed Staycation. As always, this time of the year I will be working on getting ready for winter. This also means I will be attempting to finish up a few projects I have laying around.

Day 1 staycation :

Saw me going to town for half the day. I had to get the new diesel pickup titled in our name. I also washed the exterior of it and spent about thirty minutes at the car wash vacuuming out dog hair and leaves. I got some wipes to wipe down the interior but they are too wet. I need to take a roll of paper towels out when I use them to dry the plastic afterwards. I found a plastic tool holder area behind the back seat so I will be able to keep a few things I use on a regular basis back there. I bought four new tie downs and they will be stored in it. I may put a pair of gloves in it also plus a set of battery jumper cables. I also purchased a steering wheel cover and some new floor mats. I almost got some seat covers but I was not sure they would fit. I will do more research but I need to get a heavy duty set of inexpensive covers for the front and back seat. The seat covers will have to wait until after I get the steering fixed and the new shocks installed.

I attempted to buy hose clamps while I was in town and could not believe the price at $3/ea. I ended up ordering them online for $0.35/each and will wait the six days until they come. Yes, I had to order more than the 10 I needed but I usually end up using them for something. I just need the 1/2-3/4” size to fix the black poly pipe in the lavender. I accidentally cut it with the hedge trimmers a couple of weeks ago.

I was going to finish the window trim around the mud room window but did not want to drag out the table saw so I attempted to cut the board longwise with the radial arm saw. After the board exploded in my hand I decided that it was not a great idea. I need to find more wide boards then I will run them through the table saw first. I gave up on this and went and sharpened the chain saw and went out to the old chicken coop area and hacked on a tree. The tree keeps growing lower and lower so it needed to be raised back up so that we could see out past it and I could drive the tractor under it. I knocked all the limbs I wanted off of it and left the branches laying around so that the sheep could eat all the leaves off of the ground. The nice thing about early in the staycation I can just pick and choose from all the items on my to do list. As I start lining things off the list my choices shrink and I may be forced to do something I managed to avoid all summer.

Day 2 Staycation:

I went out and brought the first cow feeder back to the machine shop so I could repair it. Big surprise, I needed some grinder cutoff wheels and used them all up on the Gazebo so I had to make a quick run to town. I bought 12 so there would be extras in the toolbox. I managed to not buy any DeWalt tools despite it being the last day of the sale, buy one tool and get the battery free! I just bought two 20V off brand batteries last month that fit the DeWalt and I am going to try them out. They are more than 50% cheaper than the DeWalt Brand batteries.

I was able to weld the feeder together and take it back out to the orchard. It is all setup and one side spread open so that a large bale could be easily inserted and sides closed once we start feeding the big bales. I went up to the upper alley way and got the second feeder. It was in rougher shape and required more welding and grinding to repair. I even broke out some paint and painted over the rust spots and repairs. I tried to match paint colors but the green can nozzle was plugged so black paint works. Honestly, as long as the metal is protected I really don’t care what color combination is as long as paint covers the repairs.

Mr Gingerman helped me snag some rebar and put the now clean branches onto the burn pile behind the old chicken coop. We can now see field four and the gate from our front room window. We can break out the binoculars instead of hoofing it up there to see where the sheep are at.

Day 3 staycation:

I decided to weld up the tile house number that Annmarie made on the laser cutter. I looked in every building and her office and could not find it! I had even purchased the metal for the hanger last month. I finally gave up and measured the gazebo openings for angle iron to be mounted at the lip height so a countertop could be installed. I have been piling up scrap steel in the machine shed for just this purpose. I can get a 20” piece installed that will let me use three preexisting holes in the rim of the gazebo panel. It got two cut out and edges all ground smooth. I then took them to the gazebo, clamped them in place then marked the three holes. I drilled pilot holes in the vice then finished the holes. Once I had the two outer bolts in place I realized that my center bolt is about 1/2 “ too short so I will need to buy four more bolts to get those installed correctly.

Did not manage to get outside until the early afternoon. I went out and took down the gazebo door and tried to figure out while it will not shut. I ended up beating on it with a hammer and bending parts of it with a crescent wrench. After a couple of attempts I realized that I needed a new three inch bolt that was threaded 100% of the shaft. I don’t have any so I added that to my go to town eventually list. The bolt is for the door latch so it is fairly important to have it in place before I hang the door back up.

I asked Annmarie where the house number was located. It was in her office in the windowsill behind the barn door! No wonder I could not find it. We had it there for safekeeping. It was definitely safe from me. I ended up cleaning up all the tools and calf table away from the corral loading chute. I will need to back the stock trailer up to the chute this week so that I can get the three cows loaded up Friday morning to go to slaughter. They are going to kill three this Friday and two next Friday. The sheep are not getting killed until the first of the year.

Our momma sheep are getting skinny again. The lambs are literally sucking the calories out of them. I put a protein lick out for them and tomorrow I will get some creep feed for the lambs. Feeding the lambs separately a high protein diet should relieve some caloric load from the ewes. Annmarie has a friend that agreed to take all the sheep for a month to clean up a boggy area on their property that is a little water logged. They don’t want cattle on it. It is a hay field that was too wet to get a third cutting on it. This is perfect for us.

French drain completed

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Memorial Day I could not do any haying. So I decided to just grit my teeth and finish digging the French drain for the machine shed hay storage area. I only needed to dig the sump area but that took a while as the tractor could not reach down very far. I tried to put the clamp on forks on the John Deere bucket but that did not work very well. I think if the ground had been easier to dig in then it would have worked great but it’s not. I finished lining everything with gravel, laid down the drain pipe and buried the entire thing in gravel. I then went ahead and filled the bottom of the space with a couple of inches of gravel. After a week of being in place the space feels drier when you walk to the back corner. It smells less like moisture and the humidity is even lower. It’s pretty amazing. I

t was early afternoon so I then leveled the dirt mound for the gazebo and laid in about one inch of gravel over it. I tried to break out the compactor but the throttle cable needs to be redone. It’s torn and won’t keep the throttle wide open. It’s an easy fix, I just need to get the part ordered. As soon as we finish haying its back to fencing and getting the gazebo area prepped. The holes for the gazebo supports need to be dug before the ground turns into concrete.

The sheep almost killed the chives that I planted in the big ceramic planters next to the front steps. They really like chives! They ate them down to the dirt level and then even tried to nibble down further into the roots. I have been thinking about making a screen that goes around the planters to hold the chives in place when they get big they drop down and hang everywhere. I had taken a couple of measurements and decided that the easiest way was to paint a circle on the welding table and just free hand it from there. I am still using stick welding. I have a wire feed but have not tried using it. I was under the impression that the wire fed items needed to be clean and ready for a weld. The stick just burns through all that crap. I need the practice anyways. So I started working on it. I had to grind out all of the nails so there were no sharp edges to the design. It was fairly warm outside so I decided to weld in a short sleeve shirt. This is not something I have done before. I remembered why when I went to take a shower. I had a major flash burn to my forearms and lower biceps. It looked like I had been standing in the hot sun all day. It did not feel good in the hot shower. Eventually, I will get back to the project and finish it.

Can we mow?

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All I wanted to do on Sunday was mow cheatgrass. We had to bend out part of the metal skirt on the mower on Saturday and after mowing into the dark I had managed to bend it back. Mr Rainman said we had better fix it before going out to mow as we would just have to fix it again the next day. So we broke out the welder and grinder and then really looked at the mower. Wow! After 15 years the poor mower has cracks, bends and broken stuff all over the frame. We tried to bend the skirt but even with pipe wrenches we could not get it back in place. We had to split the skirt with a grinder cutting blade and bend smaller pieces. I would then attempt to weld them back together.

I did wear heavy leather gloves, arm and chest protection. I still managed to drop hot metal on my ankle by sitting too close to the welding. We had to cut a few filler metal pieces that I welded in place. I was also able to weld some of the cracks closed. I am still having trouble at time with making holes and then not being able to fill them. I keep getting a little better at welding every time I do it. I don’t expect to ever be an expert but in a couple of years I will be passing. Currently, I would rate my welding skill as good enough to hold stuff together. Welding overhead is not very fun and requires a lot more technique. This took a couple of hours to complete.

I am trying to use up all of the different types of spray paint I have on hand so color matching an item is not really a concern. Once I get all the extra used up I will keep green and black on hand. For now I am just getting a coat of paint on to help provide some needed rust protection.

The mower worked like a champ after that when I went out and mowed. After working on it last year and this year I am hoping to be able to ignore it for another five years. I do recommend eye protection as the rubber guard on the intake area is no more and occasionally stuff comes flying out.

Welding, Farmer style

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If you want to know what a true road obstacle looks like, look no further it is a herd of alpaca! These guys are truly obstinate. They will not get out of the road for anything. You can drive right up to them and touch them with the bumper of your car and they might think about moving. If they do decide to move a smidgen it will be at their own leisure. It is easier to go around them if at all possible. All of the delivery drivers have learned to not barrel down the driveway. The alpaca will not move no matter how fast you come up on them and since we have not had a single one hit it means they are always winning in an alpaca versus delivery vehicle situation. On the plus side, we never worry about vehicles tearing in or out of the place.

We had another reason for me to have purchased a welder and to have taken the first quarter of the community college’s welding class. The sprayer tried to fall apart! There is a 3 point platform and the upper point of the 3 point is tearing off of the platform. This was supposedly built for a 50 gallon tank but it is certainly not holding up. There is a part in the front that broke in half that then placed all of the stress on the upright base. This is obviously not a good thing. I had not noticed the front crack as the paint covered it. This meant that we had to take the sprayer off first. Of course there was a lot of water in the tank. We did finally manage to get the tank emptied and all of the main parts torn off the platform. I only managed to break two fittings! I simply don’t like plastic for this reason, but it is a lot cheaper than the alternative. We could not beat the upright back into position so we used a tie down from the top to the far side of the platform and cranked it over until it was close enough. I broke out the welder and used the welding gloves this time. Last time I used my thin leather gloves and it was not enough. I got the top repaired and I am not going to be a commercial welder any time soon but even Mr Rainman can tell that my welding skills are getting better. The beads look like an actual bead instead of welding confetti. I wanted to weld both the top and bottom of the platform so we raised the forks on the tractor up high enough I could stand underneath and weld over my head. Now this was not a skill they taught us in class. Yep, I see why now, I had a sold weld burn to my upper right bicep in the first two minutes. It did not feel good. I then went and put on the leather arm guards I had purchased with the welder but had not ever worn before. Safety is a learned craft, the trick is to survive the first accident. I got it all welded and we put on a new heavy piece of angle iron across the front where the initial crack occurred. It is holding as Mr Rainman is back out and spraying. We even installed a couple of new fittings and fixed a couple of slow leaks we had on the rig. It works like a champ now.

I may even have enough skill to work on the stock rack for the pickup this fall. It needs some repair and rebuild.

Farmer Approved

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It has been a very productive two days! I had Mr Rainman come out for Friday and of course it rained for a few hours. We cleaned up the machine shed, I worked on welding the weight holder for the three point auger. The soil is only moist for about the first two inches and then its very dry and our dirt has quite a bit of clay. The auger would not go down into the dirt. I had this idea to add 150# by welding on a tractor weight holder so we could put some weight on the auger. Since I had tried the auger for 30 minutes and was getting nowhere we opted to go back to the shop and do some welding. I just keep digging around in the old burn pile and the pile of scrap that keeps coming out of the ground. I have a pile started outside the machine shed and I just dig through it looking for something that will work. If you cover it all up with paint after you are done it covers up a lot of mistakes. I have learned to hit it hard with a hammer afterwards to just make sure it holds. We still had to dig out a small center part of the hole in three of the six holes as we could not get the auger to dig down without it, but it went fairly smooth after that. We were able to do 2 of 6 holes without doing anything. The first day we set the railroad ties in gravel and then used the Mistress (John Deere) to drive in the T-posts. I did have to fill the bucket with gravel and then throw on an extra 150# of tractor weights into the bucket to get enough weight to push in the T-posts. I still had to use the bucket as a driver on three T-posts. It is not elegant but with the bolt on T-post driver I have it does the job. We called it a day after that as I did not have any splicing tubes so I needed to go to town. Annmarie and I went shopping then had dinner afterwards. It was nice.

Saturday we did not have to fight the rain, just the cold! It was 40 degrees and the sun would not come out of the clouds. I felt like an a decrepit old soul trying to get out of bed this morning. I had a hard time sleeping as my entire back and upper arms felt like they were on fire all night long. I started out slow by doing more welding and Mr Rainman, cleaned out the machine shed some more and made the mower ramp for my mother-in-law for her new shed. He also moved the old John Deere baler over to the tractor tool area and away from the machine shed, therefore opening up another bay in the machine shed. I welded some gate latches out of scraps laying around or dug out of the ground. I had to clean the parts up a little bit with the grinder first as I could not get a good spark through all of the corrosion. Some of my later pieces look better than the early ones. Maybe if I keep this up I may be able to do some not so ugly welding.

The wind was blowing and with the cold spell the trees have finally started to drop leaves. My solution to leaves is the same as mowing the grass, I put the sheep in the front yard! I did it first thing this morning and will do it all day tomorrow also. The dogs go on the run so they cannot harass the sheep and the sheep know to stay away from the dogs. They also know the dogs cannot get at them, how they know that I do not know.

I had to run back to town to get the right size splices, the one I picked up the day before was too small. We got all of the wire up, attached and the gates hung in about four hours. The new battery powered fence stapler is the bomb!! It just slams through driving staples. We had all the wooden stays up in under ten minutes, push, hold the trigger, machine whines then slams a staple into the stay. I love using the high tension wire and tighteners now to make H-braces. It keeps them taut and if they get loose at all they are incredibly easy to tighten. Which is not true when you use wooden stays and smooth wire twisted together.

I even managed to sell our old ram as ground mutton this week! He will be going to a good home that will appreciate what he has to offer. I think I still have one cow left to sell.